how to cold chisel rivet

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Hello! I’m here to teach you how to cold chisel rivet like a pro. This is a skill that will come in handy for repairing any number of objects around your home. So let’s get started!


When it comes to home improvement projects, there are a lot of little details that can make or break the final product. One of those details is choosing the right fastener for the job. In this blog post, we’re going to take a closer look at cold chiseling rivets and how they can be used to create a professional-looking finish.

Cold chiseling rivets, also known as “blind rivets,” are a type of fastener that is commonly used in metalworking and other construction applications. Unlike traditional rivets, which require two holes to be drilled in order to install them, cold chiseling rivets can be installed with just one hole. This makes them ideal for use in situations where drilling multiple holes would be difficult or impractical.

There are a few different types of cold chiseling rivets, but the most common is the “pop” type. Pop rivets are installed by first drilling a hole in the materials being joined. A poprivet tool is then used to insert the blind rivet into the hole. The poprivet tool has a pointed end that punctures an airtight seal inside the blindrivet’s body. As air escapes from the blindrivet’s body, it expands and locks the fastener into place.

Pop rivets are available in a variety of sizes and material compositions, so it’s important to choose one that is appropriate for your application. In general, aluminum pop rivets are best suited for use with lightweight materials such as sheet metal, while steel or stainless steel poprivets should be used when joining heavier materials like steel plate.

Installing cold chisel riveting requires two tools:

1) A drill – To make the necessary pilot hole
2) A cold chisel – For setting and expandingthe Mandrel
3) Riveter – For pullingthe legs tight &expandingthe Body (optional)

The first step is to determine what sizeMandrel &Body you will need for your project/repair based on thicknessof material being joinedand diameterof pilot hole being drilled(see chart below). After selecting proper sizeMandrel&Body combinationit’s time too… DRILL YOUR PILOT HOLE! If you’re workingwith soft metalslike aluminumor brasswe recommend usinga slightly largerdiameterpilot holethan mandrelsize (.020” – .040” over). This will allow roomfor easyinsertionand help preventmandrelfrom breakingduring installation processas well as makingremoval easierif needed later on down road.”

What is a Rivet?

A rivet is a permanent mechanical fastener. Rivets consist of a head and tail, which are deformed during installation. Typically, rivets are used to join two pieces of metal together.

There are different types of rivets, including solid rivets, semi-tubular rivets and blind rivets. Solid rivets are the strongest type of rivet and are used in applications where strength is critical, such as in aircraft construction. Semi-tubularrivets are less strong than solid rivets but can be installed more quickly. Blindrivets can be installed from one side of a workpiece and do not require access to the back side.

Riveting is a widely used method of joining metals together because it is strong, quick and easy to do. Cold chiselling is one way to remove unwanted rivets.

The Cold Chisel Riveting Process

The Cold Chisel Riveting Process is a process that involves using a cold chisel and a rivet gun to join two pieces of metal together. This process is typically used to join two pieces of metal that are not able to be welded together.

The first step in the cold chisel riveting process is to drill a hole through both pieces of metal that you wish to join together. The size of the hole will depend on the size of the rivet that you are using. Once the hole has been drilled, the next step is to insert the rivet into the hole.

Once the rivet is in place, you will need to use the cold chisel and hammer to flare out the end of the rivet. This will help to create a stronger connection between the two pieces of metal. After you have flared out the end of the rivet, you can then use the rivet gun to set therivet in place.

The cold chisel riveting process is a quick and easy way to join two pieces of metal together without having to weld them together. This process can be used on a variety of different metals, including aluminum, stainless steel, and even copper.

Why Use a Cold Chisel?

A cold chisel is a tool made of tempered steel that is used to remove metal. It is also useful for shaping metal and breaking rivets. The chisel is held in place with one hand while the other hand strikes it with a hammer.

There are many different types of cold chisels available, each designed for a specific task. For example, there are thin chisels for cutting sheet metal and wider chisels for breaking through thicker materials such as cast iron. The size and shape of the tip also varies depending on the required application.

Knowing how to use a cold chisel correctly will help you to get the best results and avoid injuring yourself. Here are some tips:

-Wear protective gloves when using a cold chisel as the metal can become very sharp.
-Apply gentle pressure when first using the chisel so that you can get a feel for how it works before increasing the force.
-Use steady strokes rather than trying to hack at the material in one go. This will help you to maintain control and avoid making mistakes.
-Keep your fingers away from the path of the blade as you never know when it might slip

How to Use a Cold Chisel Rivet

If you’re working with metal, sooner or later you’ll need to set a rivet. Rivets are strong, permanent fasteners that can join two pieces of metal together securely. You can set a rivet using a cold chisel and a hammer. Here’s how to do it:

First, drill a pilot hole through both pieces of metal that you want to join together. The size of the pilot hole should be slightly smaller than the diameter of the shaft of the rivet.

Next, place the point of the cold chisel on the head of the rivet, and strike the chisel with your hammer until the head of the rivet is flush with the surface of the metal.

Now it’s time to set the rivet. Place the point of the cold chisel on one side ofthe shaft oftherivet,andstrikeitwithyourhammeruntiltheothersideoftheshaftisflushewiththe surfaceofthemetal.Repeatthistepontheothersideoftheshaftuntiltherivetiscompletelyset.

The Benefits of Cold Chiseling

If you’re in the market for a new rivet, you may be wondering how to cold chisel rivet. Cold chiseling is a process that uses a chisel and hammer to remove metal from an object. This can be done to remove rust, paint, or other debris from metal objects. It can also be used to create new shapes in metal.

There are many benefits of cold chiseling, including:

-It’s a fast and easy way to remove rust, paint, or other debris from metal objects.
-It’s a great way to create new shapes in metal.
-It’s relatively inexpensive compared to other methods of shaping metal.
-You don’t need any special tools or equipment to cold chisel rivet.

If you’re looking for an easy and affordable way to shape metal, then cold chiseling is the perfect option for you!

The Drawbacks of Cold Chiseling

If you’re looking to remove a rivet or two, cold chiseling is probably not the best method. While it may be tempting to just grab a hammer and start pounding away at that rivet, you’ll likely end up with more problems than you started with. Here’s why:

1) Cold chiseling can damage the surrounding material. If you’re not careful, your chisel can slip and gouge the surface around the rivet.
2) It’s easy to make mistakes. If you don’t have much experience with cold chiseling, it’s easy to misjudge the amount of force needed and end up breaking the chisel or damaging the material even further.
3) It’s slow going. Rivets are designed to be difficult to remove, so it’s going to take a lot of time and effort to get that rivet out using a cold chisel.
4) You might not even succeed. In some cases, particularly if the rivet is corroded or otherwise difficult to remove, your efforts with a cold chisel may not be enough to get the job done.


There are many ways to cold chisel rivet, but the most important thing is to make sure that the chisel is sharp and that you have a good grip on it. Start by aligning the chisel with the rivet head and then striking it with a hammer. Apply enough force to break through the head of the rivet, but be careful not to damage the surrounding material. Once the head of the rivet has been removed, use a punch or another type of tool to remove the rest of the rivet from its hole.


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